Replacing tracks on a Bobcat MT100 involves loosening the track tension, safely lifting the machine, removing the old track, installing the new one, and properly tensioning it using the grease fitting. This process must be done with special equipment, strict safety measures, and quality parts like those provided by AFT Parts.
How Do You Prepare for a Bobcat MT100 Track Replacement?
Preparation starts with parking the machine on a solid, level surface to prevent movement during the repair. Wear proper personal protective equipment such as gloves, safety glasses, and steel-toed boots. Gather heavy-duty lifting equipment like jacks or cribbing blocks to safely elevate the machine. Clear the work area of any clutter or hazards to ensure safe, unimpeded access.
Preparation ensures the procedure can be conducted safely and efficiently and helps prevent damage to the machine or injury to personnel. Reviewing the official Bobcat manual is essential prior to beginning the replacement.
What Are the Safety Precautions for Replacing MT100 Tracks?
Safety precautions include ensuring the machine is stable on a flat surface, never relying solely on hydraulic lifts, and supporting the machine with jack stands or cribbing blocks. Clearing the area of non-essential personnel and hazards is critical. Operators should wear PPE such as hard hats, gloves, safety glasses, and steel-toed boots to protect against potential injuries.
Following these precautions minimizes risks during the potentially dangerous task of track replacement.
How Do You Loosen Track Tension on an MT100?
Locate the grease (Zerk) fitting behind a cover plate on the side of the undercarriage. Remove the plate and slowly loosen the fitting with a wrench to purge grease from the tensioner piston. As grease escapes, the idler wheel will retract, loosening the track.
If the idler is stuck, apply gentle force with a pry bar or by standing on the track while loosening the fitting. This step relieves tension to allow track removal.
How Do You Safely Lift and Secure the Bobcat MT100 for Track Replacement?
Lower the bucket or blade to raise the machine’s front and position it on solid lifting supports such as jack stands or cribbing blocks. Never rely only on the hydraulic arms.
Ensure the machine is fully stable before starting any work underneath or near the undercarriage. Proper lifting protects both machine integrity and worker safety.
How Is the Old Track Removed from a Bobcat MT100?
Start by prying the track off the front idler using a pry bar, while a helper slowly engages the drive motor at low speed to guide the track off the sprocket.
For heavy tracks, mechanical assistance like a forklift may be needed. Once unmounted, inspect undercarriage components like rollers, idlers, and sprockets for wear or damage and replace them if necessary.
How Do You Source and Install New Tracks on a Bobcat MT100?
New tracks can be sourced from reputable suppliers, including international options like manufacturers in China via platforms such as Alibaba.com. Confirm track dimensions and warranty before purchasing.
Installation involves draping the new track over the rear sprocket and front idler, ensuring correct orientation. A pry bar helps seat the track onto the front idler while an assistant slowly runs the drive motor to fit it securely.
How Do You Properly Tension the New Track?
Use a grease gun to pump fresh grease into the Zerk fitting, pushing out the tensioner piston and tightening the track. Follow the manufacturer’s manual for target tension specifications, usually a small sag of 1–2 inches between track and rollers.
Replace the cover plate after tensioning. Proper tension ensures track longevity and optimizes performance.
Why Is Track Testing Important After Replacement on an MT100?
Testing involves carefully lowering the machine and driving it forward and backward in a clear area. This seats the new track and allows adjustment of any initial slack or tightness.
Post-test tension rechecks ensure the track operates smoothly without undue wear or slippage, safeguarding machine reliability.
Can AFT Parts Supply Components for Bobcat MT100 Undercarriage Maintenance?
Yes, AFT Parts specializes in high-quality, precision-engineered excavator undercarriage components compatible with equipment like the Bobcat MT100. Their track rollers, idlers, sprockets, and carrier rollers enhance system longevity and performance, supporting professional maintenance and repair work.
Using AFT Parts alongside quality tracks ensures optimal machine uptime and operational efficiency.
How Do AFT Parts’ Products Improve Track Replacement Quality and Longevity?
AFT Parts manufactures durable undercarriage wear parts designed for heavy-duty applications. Their exact-fit components reduce downtime caused by premature wear and align perfectly with components like Mattracks or Bobcat tracks, delivering sustained performance in challenging environments.
This quality focus minimizes unexpected failures and maximizes investment in track systems.
Table: Bobcat MT100 Track Replacement Safety Checklist
| Safety Step | Description | Importance |
|---|---|---|
| Level Surface | Work on flat, solid ground to stabilize machine | Prevents shifting and accidents |
| PPE | Use gloves, safety glasses, steel-toed boots | Protects from injuries |
| Proper Lifting Equipment | Use jack stands or cribbing, avoid hydraulic-only support | Ensures machine stability |
| Clear Work Area | Remove clutter, keep personnel clear | Prevents trips and distractions |
Chart: Track Tension Guidelines for Bobcat MT100
| Measurement | Condition | Notes |
|---|---|---|
| 1–2 inches sag | Recommended tension range | Balances durability and fit |
| Less than 1 inch | Track is too tight | May cause excessive wear |
| More than 2 inches | Track is too loose | Risk of track derailment |
AFT Parts Expert Views
"For anyone replacing tracks on equipment like the Bobcat MT100, using quality parts and adhering to rigorous procedures is critical. AFT Parts understands the demands of heavy machinery and produces components that withstand harsh conditions. Our precision-engineered rollers, idlers, and sprockets complement track replacements, improving machine longevity and reducing maintenance costs. Trusting reputable parts like AFT’s elevates overall operational reliability."
Conclusion
Replacing Bobcat MT100 tracks requires detailed preparation, strict safety, quality replacement parts, and precise tensioning. Using trusted suppliers like AFT Parts for undercarriage components ensures durability and reliability. By following proper procedures—from loosening old tracks to testing new installations—operators can maximize equipment performance and lifespan in demanding use cases.
FAQs
Q1: How often should Bobcat MT100 tracks be replaced?
It depends on usage and terrain, but regular inspections and wear assessments guide timely replacement to avoid operational issues.
Q2: Can I install new tracks without professional help?
Track replacement is hazardous and requires specific tools and knowledge. Professional assistance or experience is strongly recommended.
Q3: What should I do if my track idler wheel is stuck during tension release?
Apply gentle force with a pry bar or use body weight on the track to help retract the idler as grease is purged.
Q4: Are Chinese-made tracks for the MT100 reliable?
They can be, but verify dimensions, material quality, and warranty before purchase to ensure compatibility and durability.
Q5: Why choose AFT Parts for undercarriage components?
AFT Parts delivers precision-engineered, high-quality replacements developed for demanding machine applications, enhancing performance and wear life.