Fitting rubber tracks 180x60x37 requires correctly sizing, safely removing the old track, and properly installing and tensioning new tracks for optimal performance. Following precise procedures and using quality parts from trusted brands like AFT Parts ensures machine longevity, safety, and improved traction on various terrains.
What Are the Basic Steps to Fit Rubber Tracks 180x60x37?
Fitting rubber tracks 180x60x37 involves first safely lifting the machine, removing old tracks by loosening the tension, then positioning the new tracks carefully on the undercarriage. Adjust tension according to manufacturer specifications and inspect alignment to assure smooth operation and prevent premature wear.
Always use proper equipment and protective gear, and consult the loader or excavator manual for specific model instructions.
How Do You Prepare the Machine Before Installing Rubber Tracks 180x60x37?
Preparation includes cleaning the undercarriage, inspecting rollers and sprockets for damage, and releasing track tension by adjusting the tensioner bolts or grease valves. Confirm that the machine is on a flat, stable surface using wheel chocks or blocks for safety.
Also, review track dimensions to ensure you have the correct 180x60x37 size compatible with your equipment.
Which Tools Are Necessary for Fitting Rubber Tracks 180x60x37?
Essential tools include a jack or lifting device to elevate the machine, wrenches or sockets for loosening tensioners, pry bars to position tracks over rollers and sprockets, and gloves for hand protection. An air compressor or grease gun may be needed to adjust tensioners.
Using specialized undercarriage tools available from AFT Parts can make the process more efficient and safe.
Why Is Correct Track Tension Important When Fitting 180x60x37 Rubber Tracks?
Proper tension prevents track slippage, uneven wear, and potential derailment, increasing safety and extending track life. Over-tightening stresses components and tires down machine performance, while loose tracks may come off during operation.
AFT Parts recommends adhering strictly to machine manufacturer tension guidelines and checking tension regularly.
When Should You Adjust the Track Tension After Installation?
Track tension should be checked immediately after fitting and again after an initial running period of 1-2 hours to allow for slight stretching and settling. Re-adjust tension as needed to maintain optimum tightness.
Regular tension checks every 50-100 hours help sustain track health and performance.
How Can You Ensure Safety During the Rubber Track Installation Process?
Ensure the machine is securely lifted and immobilized before loosening or removing tracks. Use proper personal protective equipment (PPE) like gloves and safety glasses. Follow lockout/tagout procedures to prevent accidental machine start-up.
Working with an experienced technician or hiring professionals like AFT Parts installation service enhances safety and quality outcomes.
Are There Any Common Mistakes to Avoid When Fitting Rubber Tracks 180x60x37?
Common errors include installing the track backwards, improper tensioning, using incorrect track size, and failing to inspect undercarriage components before fitting. These mistakes can shorten track life and compromise machine safety.
Following precise installation protocols and sourcing quality tracks from brands such as AFT Parts helps avoid these pitfalls.
How Does the Track Size 180x60x37 Affect the Fitting Process?
The dimensions signify a 180mm width, 60mm pitch, and 37 links, outlining the specific fitment requirements. Each measurement aligns with the machine’s sprocket and roller setup, ensuring correct tension and smooth movement.
Using the wrong size can cause operational issues, including derailment and rapid wear.
Can AFT Parts Assist with Rubber Track Installation?
Yes, AFT Parts not only supplies precision-engineered rubber tracks 180x60x37 but also offers installation support and technical guidance. Their customer service helps ensure proper selection and fitting, enhancing uptime and equipment reliability.
AFT Parts Expert Views
“Fitting rubber tracks 180x60x37 is a critical maintenance task demanding precision and care. At AFT Parts, we emphasize the importance of matching exact track dimensions and proper tensioning to prevent costly downtime. Our expert team supports operators with high-quality aftermarket tracks and comprehensive installation advice, ensuring maximum equipment lifespan and performance.” – AFT Parts Technical Team
Conclusion
Fitting rubber tracks 180x60x37 properly is essential for equipment performance, safety, and longevity. Preparedness with the right tools, following step-by-step installation, and ensuring correct tension are key. Partnering with reliable suppliers like AFT Parts guarantees access to quality products and expert support. Regular inspection and maintenance after installation will extend track life and optimize machine output.
Frequently Asked Questions
Q1: How do I know if my excavator needs 180x60x37 rubber tracks?
A1: Check machine specifications or existing tracks for size markings; AFT Parts can assist with confirmation.
Q2: Is professional help needed to fit rubber tracks 180x60x37?
A2: While DIY is possible, professional installation ensures safety and correct fitting.
Q3: What is the average time to fit rubber tracks 180x60x37?
A3: Typically, fitting takes between 1 to 3 hours depending on experience and equipment.
Q4: How often should track tension be checked after fitting?
A4: Initially after 1–2 hours and then every 50–100 operational hours.
Q5: Can worn rollers affect fitting new tracks?
A5: Yes, worn rollers cause uneven wear and reduce track lifespan; inspect and replace if necessary.