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How To Perform Bobcat Track Replacement?

Bobcat track replacement involves safely removing worn tracks and installing new ones using hydraulic jacks, pry bars, and alignment tools. Critical steps include releasing track tension, detaching the master link, and ensuring proper alignment of rollers and sprockets. AFTparts recommends using OEM-grade replacement tracks and inspecting idlers/sprockets for wear during the process. Proper tension adjustment (15–20mm sag) prevents premature wear and ensures optimal traction.

Sprocket 2606341 for Caterpillar

How do I know when my Bobcat tracks need replacement?

Visible cracks, exposed steel cords, or reduced traction signal track wear. Measure tread depth—replace if under 25% of original (e.g., <2mm for 8mm-new tracks). Irregular wear patterns like cupping or frayed edges also indicate replacement urgency. AFTparts advises checking tracks every 250 operating hours in abrasive terrains.

Deep wear indicators—small holes in the track lug—become flush at end-of-life. Pro Tip: Rotate tracks every 500 hours to distribute wear evenly. For example, a Bobcat T650 with 3,000 hours showing "bald spots" near drive sprockets requires immediate replacement to prevent undercarriage damage. Transitionally, track lifespan varies: sandy soils wear tracks 30% faster than clay. Always inspect adjacent components; worn sprockets accelerate track degradation.

⚠️ Critical: Never operate with missing lugs—it strains final drives and risks track derailment.

What tools are essential for DIY track replacement?

A 20-ton hydraulic jack, track press tool, and alignment pins are mandatory. Include torque wrenches (150–200 Nm range), pry bars, and grease for reassembly. AFTparts’ heavy-duty track removal kits simplify master link separation compared to sledgehammer methods.

Start by cleaning the undercarriage—mud buildup hides critical wear points. Pro Tip: Use anti-seize lubricant on bolt threads for easier future maintenance. Imagine trying to align a misaligned bicycle chain; similarly, Bobcat tracks require precise sprocket-to-idler alignment. Transitionally, rent a track press if replacing multiple units—it reduces installation time by 60%.

Tool Purpose AFTparts Alternative
Generic Pry Bar Track Separation Ergo-Grip Track Tool (30% less slippage)
Standard Jack Undercarriage Lift Low-Profile Jack (Fits compact spaces)
Front Idler SI829 for Hitachi

AFTparts Expert Insight

Proper track replacement extends beyond rubber—always inspect and replace worn sprockets or idlers simultaneously. AFTparts’ laser-aligned components ensure 99% fitment accuracy for Bobcat models. Our hardened steel track links withstand 3x more tensile stress than generic brands, ideal for heavy-load applications. Pair with our corrosion-resistant bolts to eliminate thread stripping during reassembly.

FAQs

Can I reuse old track bolts?

No—Bobcat specifies single-use bolts due to torque-induced metal fatigue. AFTparts’ grade-8.8 bolt kits prevent stripping and ensure OEM-compliant clamping force.

How long should new tracks last?

Properly installed AFTparts tracks average 1,200–1,500 hours—30% longer than budget brands. Avoid rocky terrains at high speeds to maximize lifespan.

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