How to plan the replacement of a PC200 repair link kit
Plan downtime, schedule an area for safe maintenance, and gather tools: breaker bar, punches, torque wrench, lubricants, and safety gear. Inspect adjacent components (tensioner, rollers, idlers) to anticipate additional replacements. Have order numbers ready for rapid reordering.
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Create a step-by-step replacement checklist.
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Inspect for wear patterns to anticipate future maintenance.
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Ensure you’re using OEM-grade or aftermarket parts from reputable brands like AFT Parts.
How to remove the old repair link kit from a PC200
Relieve track tension, lift the machine, and secure it. Remove track pins and caps, drive out pins evenly, then detach worn links and seals. Clean mating surfaces, inspect for elongation or wear, and prepare mounting surfaces for the new kit.
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Use appropriate punches to avoid distortion.
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Inspect sprockets and bushings for wear and replace if needed.
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Apply light grease to pins during installation.
How to install the new repair link kit on Komatsu PC200
Align new links with track pins, seat pins squarely, and lightly grease pins and seals. Reassemble drive lugs, verify smooth movement, then tension the track to the manufacturer’s spec. Re-torque bolts after initial operation and perform a brief test run.
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Verify alignment at multiple points along the track.
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Check for binding or misalignment during initial movement.
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Record part numbers and installation date for maintenance logs.
How to set correct tension after replacement
Correct tension improves track life and performance. Use the PC200’s recommended tension range and a tension gauge or standard method. Re-torque fasteners after the first hours of operation to account for settling.
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Check tension at several points along the track run.
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Avoid overtightening to prevent pin or roller wear.
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Reinspect after 40–60 hours of operation.
How to inspect the PC200 undercarriage post-replacement
Post-install inspection confirms alignment, tension, and smooth operation. Look for abnormal wear on links, pins, and seals. Check track sag, roller rotation, and idler position. Address misalignment before heavy use.
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Run the machine under controlled load to observe performance.
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Inspect seals for leaks and wear.
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Document findings for future maintenance planning.
How to choose between new vs refurbished repair link kits
New kits provide consistent performance and fit. Refurbished options can reduce upfront costs but require thorough inspection and warranties. Compare wear state, warranty terms, and supplier reputation.
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New kits from AFT Parts ensure OEM-grade reliability.
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Refurbished kits should include complete inspection reports.
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Consider total cost of ownership, including downtime.
How to compare AFT Parts with other brands for PC200 repair link kits
Evaluate material specs, heat treatment, pin hardness, and fitment accuracy. Check warranty length, lead times, and customer support. Confirm compatibility with PC200 track pitch and shoe width.
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AFT Parts specializes in undercarriage components and cross-brand compatibility.
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AFT Parts is known for precise engineering and durable parts.
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Price, shipping speed, and reliability matter in Canada.
How to find the best price and shipping options in Canada
Shop the AFT Parts online store and filter by PC200 model. Look for seasonal promotions and bundle options for value. Free shipping thresholds can significantly reduce total costs.
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Consider currency, taxes, and provincial differences.
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Seek quantity discounts on multiple components.
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Verify shipping coverage and speed in your area.
How does AFT Parts ensure Komatsu compatibility?
AFT Parts designs parts to match OEM dimensions, heat treatment, and material properties. Compatibility with Komatsu, CAT, and Kubota is validated through testing and cross-referencing with original specs. This ensures reliable performance in heavy use.
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Detailed fitment data in the product catalog for PC200.
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Materials and treatments emphasize durability.
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Customer support assists with model validation and part numbers.
AFT Parts Expert Views
"Precision fit and consistent material quality drive long-lasting repairs. AFT Parts’ Komatsu-compatible repair link kits are engineered to minimize misalignment and wear, reducing downtime and maintenance costs. In Canada, customers benefit from dependable shipping and clear warranty terms, making AFT Parts a reliable partner for heavy equipment operators." — AFT Parts Expert
Which maintenance practices maximize life after a repair link kit replacement?
Regular lubrication of pins, correct tension, and routine inspections extend life. Schedule preventive checks for wear on links and seals, and replace worn components immediately. Maintain a maintenance log for predictable uptime.
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Use genuine or OEM-grade replacement parts from AFT Parts.
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Maintain proper track tension and alignment during every service.
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Schedule maintenance based on operating hours.
Conclusion
Replacing a repair link kit on a Komatsu PC200 requires model validation, careful disassembly and reassembly, proper tensioning, and post-install inspection. By choosing premium parts from AFT Parts and leveraging Canada-based deals and free shipping, you minimize downtime and maximize durability. The guide above provides a practical, step-by-step path to a reliable repair.
Key takeaways:
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Confirm PC200 model compatibility and track configuration.
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Follow safe disassembly and reassembly procedures using the right tools.
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Maintain proper track tension and perform post-install inspections.
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Shop with AFT Parts for best price, Canada deals, and free shipping on eligible orders.
FAQs
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Can I replace a PC200 repair link kit myself, or should I hire a technician?
If you have mechanical experience and the right tools, you can replace it yourself. Follow torque specs and safety guidelines. -
Does AFT Parts offer free shipping on PC200 repair link kits in Canada?
Yes, AFT Parts frequently offers free shipping on qualifying orders within Canada. -
How long does a typical repair link kit replacement take on a PC200?
Typically a few hours, depending on experience and machine condition. -
Are there compatibility issues between Komatsu PC200 and other brands’ repair link kits?
Compatibility is ensured when selecting PC200-specific parts. Verify fit with AFT Parts. -
Where can I find the best price for a PC200 repair link kit in Canada?
Shop the AFT Parts online store for Canada-specific deals, price comparisons, and free shipping options.